Saturday, May 21, 2016

40: C++ map() function vs. the HIH-4030 Humidity Sensor
-- revised 5/22/2016 --
-- re-revised5/25/2016 --

So I got my expensive HIH sensor (explained in post 39).

tiny, isn't it

According to Honeywell's graph there is a straight line relationship between voltage output (at 5v, 20C) and relative humidity. I.e., 0.8v = 0% to 3.75v = 100%.

So I wrote this Arduino sketch:
=============
#define spr(x) Serial.print(x)   // because I'm a slow typist
#define spl(x) Serial.println(x) //      " "

void setup() {

  pinMode(A1, INPUT);
  Serial.begin(9600);
  delay(5000);
  spl("HIH-4030");
}

void loop() {

  int r = analogRead(A1);
  spr("raw: ");spr(r);
  float v = r * (5.0 / 1023.0);
  spr(", V: ");spr(v); 
  float rh = map(v, 0.8,3.75, 0.01,100.0);
  spr(", rh%: ");spl(rh);
  delay(5000);

============
This produced the following output (from Mac Coolterm):
============
raw: 297, V: 1.45, rh%: 33.00
raw: 305, V: 1.49, rh%: 33.00
raw: 289, V: 1.41, rh%: 33.00
raw: 224, V: 1.09, rh%: 33.00
raw: 651, V: 3.18, rh%: 100.00 *
raw: 526, V: 2.57, rh%: 66.00
raw: 367, V: 1.79, rh%: 33.00
raw: 322, V: 1.57, rh%: 33.00
raw: 291, V: 1.42, rh%: 33.00
raw: 278, V: 1.36, rh%: 33.00
============ * I breathed on the sensor
The "33", "66", etc.  made me suspect that while the C++ map() function happily accepts float arguments, it treats them as integers. So I wrote my own float version:
============
#define spr(x) Serial.print(x)
#define spl(x) Serial.println(x)

float mapf(float value, float istart, float istop, float ostart, float ostop) {

    return ostart + (ostop - ostart) * ((value - istart) / (istop - istart));
}
void setup() {
  pinMode(A1, INPUT);
  Serial.begin(9600);
  delay(5000);
  spl("HIH-4030");
}

void loop() {

  int r = analogRead(A1);
  spr("raw: ");spr(r);
  float v = r * (5.0 / 1023.0);
  spr(", V: ");spr(v); 
  float rh = mapf(v, 0.8,3.75, 0.0,100.0);
  spr(", rh%: ");spl(int(rh));
  delay(5000);
}
============
Here's the "mapf()" output:
============
raw: 295, V: 1.44, rh%: 25
raw: 294, V: 1.44, rh%: 24
raw: 293, V: 1.43, rh%: 24
raw: 318, V: 1.55, rh%: 29
raw: 449, V: 2.19, rh%: 52 *
raw: 378, V: 1.85, rh%: 39
raw: 306, V: 1.50, rh%: 27
raw: 293, V: 1.43, rh%: 24
raw: 291, V: 1.42, rh%: 24
============ * hot breath, again
Nasty! I wonder whether the provided map() code protects against divide-by-zero? It could happen.

Now I just have to worry about why my HIH-4030 values are screwy -- readings around my house are in the 40s, at the moment.

Later: Then I moved the program to the Particle Photon. The only source change was for the 12-bit analog return (4095 instead of 1023). The Particle C++ map() function bug ("feature") was the same. But, for some reason the results were correct!
============ code:
#define spr(x) Serial.print(x)
#define spl(x) Serial.println(x)
// sensor to Photon: 5v to Vin, 0v to A1, GND to GND

float mapf(float value, float istart, float istop, float ostart, float ostop) {

    return ostart + (ostop-ostart) * ((value-istart) / (istop-istart));
}

void setup() {
  pinMode(A1, INPUT);
  Serial.begin(9600);
  delay(5000);
  spl("HIH-4030");
}

void loop() {

  int r = analogRead(A1);
  spr("raw: ");spr(r);
  float v = r * (5.0 / 4095.0);
  spr(", V: ");spr(v); 
  float rh = mapf(v, 0.8,3.75, 0.0,100.0);
  spr(", rh%: ");spl(int(rh));
  delay(5000);
}
============ ok results?
rawh: 1674, V: 2.04, rh%: 42
rawh: 1576, V: 1.92, rh%: 38
rawh: 1607, V: 1.96, rh%: 39
rawh: 1562, V: 1.91, rh%: 37
============
Finally, about the HIH readings: they vary a lot between samples so my latest code reports a weighted running average -- 3 previous readings and the latest one doubled.

Revision: I soldered the tiny board to wires -- trying to keep from frying it in the process. I found new software on Github. Now the Arduino is right (seemingly) and the Photon is too high*. The HIH-4030 is a pain. The mounting board should be bigger just to protect the sensor part.

* Because the Photon analog pins are only rated for 3.3v. It's in their Docs -- but not obvious. Forget my code. Use the more accurate code from github.

Sunday, May 15, 2016

39: Problems with DHT22 Temperature/Humidity Sensors

For the past month or so I've tried DHT22s in my granddaughter's hoop house. With them I can provide her with useful humidity and dew point data. As I've mentioned in an earlier post, the hoop house is a rather hostile environment for electronics. If the spring sun is out, the temperature/humidity mid-day can be 90F/25% and at 2AM 40F/99% (dew point 40F). I've tried three different DHT22s and they have all failed after a few nights of 99% humidity. For my latest attempt I housed the DHT inside 16oz water bottle (bottom cut off, sealed at the top). It lasted 2 nights. BTW: they recover after a couple days away from the hoop.

Now I've ordered an HIH-4030, humidity-only sensor (much more expensive). I'll pair it with a cheap TMP36 (cheap & reliable). Unlike the DHT22, the HIH provides a simple analog output.  I won't have to use a mysterious software library -- but I'll have to run 2 sets of wires instead of 1.

Anyone have similar problems?

Wednesday, May 4, 2016

38: Particle Electron -- Bah, Humbug.
-- see post 36 --

After waiting months, breaking the first one and wasting 30 hours trying to get the 2nd one to work reliably, I've given up on the Electron. It seems clear to me that a cheap cell modem & cheap month-to-month service connected to Particle Photons is cheaper and much more reliable. Too bad I didn't figure that out before I blew $150 plus hours of effort!